T-BARMASTER ONE

INDUCTION TUNNEL FURNACE FOR PRODUCING BARS FROM 1 OZ TO 1 KG

The T-Barmaster One Smart is our flagship product due to its versatility in producing a wide range of bar sizes and its compact design, making it the smallest among the traditional T-Barmaster furnaces. Also available in Compact and Plus versions, it meets the majority of production demands in the market.

TYPES OF INGOTS PRODUCED

1 oz
50 g
100 g
250 g
500 g
1 kg
100 oz Ag
5 kg Au
T-BARMASTER ONE

3 VERSIONS PER PRODUCTION CAPACITY

SMART

SMART

Melting chamber with 1 coil

8 ingots per work cycle

COMPACT

COMPACT

Melting chamber with 2 coils

10/20 ingots per work cycle

PLUS

PLUS

Melting chamber with 3 coils

15/30 ingots per work cycle

TECHNICAL CHARACTERISTICS:

MODELT-Barmaster One
VERSIONSmartCompactPlus
Inductor power (kW) 15 24 60 80 100 120 160
Au/Ag Kilobar/h 8 ÷ 10 12 ÷ 14 40 ÷ 50 50 ÷ 60 70 ÷ 80 100 ÷ 110 110 ÷ 120
Au Good Delivery/h -- -- -- --
Ag Good Delivery/h -- -- -- --
N° of molds 8 10/20 15/30
N° of spacers 8 10 15
Products range (Ag & Au) From 1oz (31,10 g) to 1 kilobar
Standard ingot designs 1oz - 50g - 100g - 250g - 500g - 1kg 1oz - 50g - 100g - 250g - 500g - 1kg - 5kg Au - 100oz Ag
Managing and control Touch control panel & PLC
Dimensions (mm) 3300 x 920 x h1610 5855 x 1120 x h1610 8230 x 1120 x h1610
Dimensions with belt (mm) 3395 x 1175 x h1610 5905 x 2010 x h1610 8040 x 2010 x h1610
Dim. with belt + chain (mm) -- 5905 x 2010 x h1610 8040 x 2010 x h1610
BROCHURE VIDEO

T-BARMASTER 400

INDUCTION TUNNEL FURNACE FOR PRODUCING BARS UP TO 400 OZ

Available in Smart, Compact, and Plus versions, it offers a power range from 30 kW to 200 kW, adapting to diverse production needs.

This model serves as an ideal intermediate solution for those looking to scale production to meet Good Delivery standards for gold or produce silver bars up to 10 kg.

TYPES OF INGOTS PRODUCED

1 oz
50 g
100 g
250 g
500 g
1 kg
100 oz Ag
5 kg
10 kg Ag
400 oz Au
T-BARMASTER 400

3 VERSIONS PER PRODUCTION CAPACITY

SMART

SMART

Melting chamber with 1 coil

7/14 ingots per work cycle

COMPACT

COMPACT

Melting chamber with 2 coils

10/20 ingots per work cycle

PLUS

PLUS

Melting chamber with 3 coils

15/30 ingots per work cycle

TECHNICAL CHARACTERISTICS:

MODELT-Barmaster 400
VERSIONSmartCompactPlus
Inductor power (kW) 30 60 100 120 160 200
Au/Ag Kilobar/h 10 ÷ 12 20 ÷ 30 50 ÷ 60 70 ÷ 80 90 ÷ 100 110 ÷ 120
Au Good Delivery/h 2 ÷ 3 5 ÷ 6 10 ÷ 12 14 ÷ 16 18 ÷ 20 20 ÷ 22
Ag Good Delivery/h -- -- -- -- -- --
N° of molds 7/14 10/20 15/30
N° of spacers 7 10 15
Products range (Ag & Au) Up to 400oz
Standard ingot designs 1oz - 50g - 100g - 250g - 500g
1kg - 100oz Ag - 5kg Au - 10kg Ag - 400oz Au
Managing and control Touch control panel & PLC
Dimensions (mm) 4010 x 1120 x h1610 5855 x 1120 x h1610 8230 x 1120 x h1610
Dimensions with belt (mm) 4010 x 1915 x h1610 5905 x 2010 x h1610 8040 x 2010 x h1610
Dim. with belt + chain (mm) 4010 x 1915 x h1610 5905 x 2010 x h1610 8040 x 2010 x h1610
BROCHURE VIDEO

T-BARMASTER 1000

INDUCTION TUNNEL FURNACE FOR PRODUCING BARS UP TO 1000 OZ

Designed for Good Delivery standards, the T-Barmaster 1000, with a maximum power of 250 kW, is the highest-performing furnace. It is ideal for intensive, continuous-cycle production of large-format bars.

TYPES OF INGOTS PRODUCED

1 oz
50 g
100 g
250 g
500 g
1 kg
100 oz
5 kg Ag
10 kg Ag
400 oz Au
15 kg Ag
1000 oz Ag
T-BARMASTER 1000

ONLY ONE VERSION

PLUS

PLUS

Melting chamber with 3 coils

15 ingots per work cycle

TECHNICAL CHARACTERISTICS:

MODELT-Barmaster 1000
VERSIONPlus
Inductor power (kW) 160 200 250
Au/Ag Kilobar/h 24 ÷ 36 36 ÷ 48 48 ÷ 60
Au Good Delivery/h 14 ÷ 16 16 ÷ 20 20 ÷ 24
Ag Good Delivery/h 3 ÷ 5 5 ÷ 7 7 ÷ 9
N° of molds 15
N° of spacers 15
Products range (Ag & Au) Up to 1000oz Ag
Standard ingot designs 1oz - 50g - 100g - 250g - 500g 1kg - 100oz Ag - 5kg Au - 10kg Ag - 400oz Au - 15kg Ag - 1000oz Ag
Managing and control Touch control panel & PLC
Dimensions (mm) 10.195 x 1320 x h1795
Dimensions with belt (mm) 10.195 x 2860 x h1795
Dim. with belt + chain (mm) 10.195 x 2860 x h1795
BROCHURE VIDEO

OPTIONAL ACCESSORIES

Conveyor Belts:

Normally the operator is continuously needed to handle the entire ingots production process. Conversely by means of the Conveyor Belts he only has to load the ingoing belt with molds full of precious metal and then he may go to other jobs. At the end of the production cycle, the machine will give a distinctly audible alarm. The operator can then remove the ingots from their molds coming out from the tunnel furnace.

Conveyor Chain:

Using the Conveyor Chain™ and the Conveyor Belts™ together allows the creation of a continuous cycle of the ingots going in and out of the furnace.

Oxygen detector:

This sensor monitors the percentage of oxygen inside the melting chamber. The operator can monitor the parameters directly on the control touch- screen. Thanks to the this accessory, in the event of an oxygen levels anomaly inside the melting chamber, it is possible to promptly find and solve its cause.

Pinch Valves:

Our patented pneumatic Pinch Valve technology – installed at both sides of the tunnel – is vital to make the inner atmosphere completely inert and to dramatically reduce the nitrogen consumption of the machine. They guarantee the absence of oxygen inside the tunnel. This prevents consumables deterioration due to oxidation and makes them more durable.

Cooling Kit:

Emergency-auxiliary cooling system that automatically operates in case of an electrical black-out. The system includes:

 

  • Electro valves
  • Electrical implementation
  • Software implementation

 

PERIPHERAL EQUIPMENT

T-NITRO

Pure nitrogen generator

The T-Barmaster™ tunnel furnaces can obtain nitrogen supplies by tanks or with our T-Nitro™ machine for an unparalleled ingot quality.

 

The advantages of using T-Nitro™:

  • It almost completely eliminates oxygen in the tunnel furnace, ensuring perfectly glossy and flat ingots
  • It doubles the average lifespan of graphite ingot molds and consumables
  • It produces perfectly anhydrous nitrogen (up to 99.999%) and the degree of purity can be adjusted with an integrated analyzer
  • Production quality is constant

T-CHILLER

Chilling system

T-Chiller is an accessory designed for water cooling. The ingot solidification process is indeed a very delicate step requiring a constant water flow at proper temperature. Thanks to Tera Automation, you can equip your tunnel furnace with the chillers of the best brands, offering great reliability and safety.

CHOOSE THE AUTOMATION LEVEL THAT BEST SUITS YOUR COMPANY

AUTOMATION FOR FLAWLESS INGOTS PRODUCTION

Each Tera Automation machine can be conceived as part of a modular line which can be combined according to the company's needs and facility space. Each machine can be fitted to existing machines and a full line can be developed over time.

The standard model of our T-Barmaster™ is semi-automatic, but it can reach a high level of automation. By adding accessories, machines and robots, operators can set the machine at increasing levels of automation and let it work accordingly:

T-Dosing™ è progettata per eseguire una dosatura estremamente accurata – con uno scarto fino al millesimo di grammo – dei metalli preziosi destinati alla fusione e può essere abbinata ad altri macchinari, in accordo con le esigenze specifiche di ciascun operatore.
T-Line

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