T-FILL&SEAL
t-barmaster400

AUTOMATIC PACKAGING MACHINEFOR THE CONTINUOUS PRODUCTION OF METAL GRAIN PACKS

T-FILL&SEAL™

AUTOMATIC GRAIN DOSING AND PACKAGING MACHINE

T-Fill&Seal™ is an automated machine designed to combine dosing and packaging of precious and non precious metal grains.  

We wanted to create a machine that could fully optimize the delicate task of grain dosing, by combining two tools into one: an integrated precision load cell and a vertical pillow packaging machine. Thanks to a single machine, a very laborious task with high risks of human error has become quick and smooth.

As a matter of fact, thanks to an integrated emptying system, T-Fill&Seal™ is able to avoid metal loss and potential contaminations while switching alloys, significantly optimizing costs.

T-FILL&SEAL™

IS AVAILABLE AS:

Stand alone
Semiautomatica
Stand alone

THE PAST

CRITICAL ISSUES AND DISADVANTAGES OF THE TRADITIONAL SYSTEM

  • Two different work stations for dosing and packaging
  • Manual operations require time
  • Labeling is an additional task which operators have to carry out
  • Dosing and sealing are subject to human error
  • No record of processing data
  • High risk of material loss or cross-contaminations between alloys

THE INNOVATION

THE ADVANTAGES OF AN AUTOMATED DOSING-PACKAGING MACHINE

 

  • Two-in-one dosing and packaging machine with space optimization
  • Fast, automated and continuous dosing and packaging operations
  • Automated serialization and printing of logo
  • Dosing and sealing operations are easily controlled with PLC-HMI
  • Manufacturing data storage
  • No material loss or cross-contamination

ARE YOU LOOKING FOR A CONTINUOUS WEIGHING-PACKAGING MACHINE?

T-Fill&Seal™Grains are automatically dosed, packaged and labeled

T-Fill&Seal™

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Productivity from 50-60 pieces per hour to 100-120 pieces per hour

THE MACHINE IN A NUTSHELL:

  • Load cell with ± 1g accuracy
  • Vertical packaging machine for horizontal sealing
  • Pillow packaging
  • PLC-HMI interface with full-touch 7.5 inch display to control weighing and sealing operations
  • Dosing of precious and non precious metal grains (gold, silver, brass, copper and other alloys)
  • No contamination risk when switching metal type
  • Compatible with the company's ERP system
  • Automated and continuous dosing and packaging
  • It can be equipped with integrated printers for automated serialization and printing of logo
  • Manufacturing data storage

HOW DOES

THE T-FILL&SEAL™DOSING AND PACKAGING MACHINE WORK?

The T-Fill&Seal™ machine carries out the following tasks:

  • it doses the exact grain quantity, as set on the panel, coming from the loading hopper;
  • it transfers such quantity to the vertical packaging machine for packing;
  • it prints dynamic data on the label and then applies it on the bag (optional);

Metal grains can be loaded manually or by bucket conveyor belt.

T-Fill&Seal™ is designed to quickly switch between alloy types, without any risk of contamination: the machine is indeed fitted with a "cleaning" system which empties the content left in the hopper into one or more bags (which are not going to be labeled or identified).

TAILORED AUTOMATION

AUTOMATION FOR PERFECTLY DOSED AND PACKAGED GRAINS

Each Tera Automation machine can be conceived as part of a modular line which can be combined according to the company's needs and facility space. Each machine can be fitted to existing machines and a full line can be developed over time.

T-Fill&Seal™ was designed with the purpose of dosing and packaging grains made of metal or other materials with known weight in a very precise way, and can be combined with other machines, according to each operator's specific needs.

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T-Fill&Seal™ was designed with the purpose of dosing and packaging grains made of metal or other materials with known weight in a very precise way, and can be combined with other machines, according to each operator's specific needs.

MACHINE ACCESSORIES

auto-sensing

Internal printer to print on bags

Electronic printer (integrated in the machine) for thermal-transfer printing directly on the packaging material.

CUSTOMER CARE

FULL, IMMEDIATE SUPPORT WITHOUT BORDERS

A support service can be deemed efficient, only if it does not require halting production for long periods of time, wherever the customers might be in the world.

Our support team can be reached via direct call, remotely or with maintenance contracts. That means saving time and money.

DISCOVER OUR 4.0 SOLUTIONS FOR A REMOTE SUPPORT SERVICE

Parti di ricambio sempre disponibili

Constant availability of spare parts

One thing makes our support service really efficient: we provide spare parts which are produced even with our own CNC machine, we have a warehouse fully stocked with the most important spare parts and we guarantee a fast delivery.

Along with the T-Fill&Seal™ packaging machine, we provide an original Tera Automation spare parts package, so as to ensure that the machine always operates at full potential. Keeping a stock of the main spare parts is absolutely essential to guarantee production continuity and carry out simple maintenance tasks in an effective and timely manner. Our support team will create the spare parts package most suitable for your needs.

Parti di ricambio sempre disponibili

Consumables – Bags and Labels